As the sheet is so thin i think you re right about trying a hand file.
Dremel aluminum sheet.
One of the sandpaper bits may do the trick.
Find the right tool for your project.
However its heavy duty emery cutoff wheel or 1 1 4 inch cutoff wheel can cut thin sheet metal with ease.
I ll also do some tests with a dremel bit on a piece of scrap.
The rotary design makes the dremel multipro better suited for drilling and grinding.
From what i could see in other videos aluminum oxide and silicon carbide grinder bits don t work well as they get gummed up.
The dremel multi tool also known as the multipro is a cordless high speed rotary tool that can grind cut and drill.
Step 1 outline the cuts that you want to make with a permanent marker directly on the aluminum.
With the right attachments a dremel can cut all kinds of metal ranging from sheet metal to aluminum.
Whether you need a dremel wood carving accessory like a high speed cutter or a dremel cutting wheel to make thin cuts in metal lowe s carries a multitude of dremel options including the dremel 4000 dremel 3000 and dremel multi max rotary and oscillating tool kit.
In this article we shall focus more on the cutting capabilities of the dremel rotary tool.
You can use it to cut through materials such as aluminum or any other sheet metal.
Since 1932 dremel has been helping makers with its full line of versatile easy to use tool systems that deliver the perfect solution for almost any project.
As long as you have the proper protection and the right cutting discs you can use a dremel tool to cut just about anything including aluminum.
This versatile handheld tool creates power with a spinning rotary shaft with a cutting or grinding tool affixed to the tip.
Dremel is not entirely a tool but a company that manufactures rotary tools.
Scraping accessories can be used in cleaning and surface preparation work on a variety of materials and adhesives.